TPS Automation: Enhancing Cement Plant Efficiency
About TPS Automation
TPS Automation is a trusted partner for cement plants, specializing in cutting-edge solutions that optimize operations, enhance safety, and drive productivity. With a deep understanding of the industry’s unique challenges, we offer tailored services to cement manufacturers worldwide.
Robust Encoders
Our expertise extends to precision measurement and control. Leine and Leine encoder play a crucial role in monitoring critical parameters within cement plants. These high-performance encoders provide accurate feedback on rotational speed, position, and motion. Whether it’s tracking conveyor belt movement or ensuring precise alignment in kilns, our encoders contribute to operational excellence.
Man – Machine and Conveyor Safety Solutions
- Pull Cords: Strategically placed pull cords allow immediate shutdown of machinery. Operators can quickly respond to incidents, minimizing risks.
- Safety Mats: These pressure-sensitive mats create safe zones around hazardous areas. Stepping on the mat triggers an emergency stop, safeguarding personnel and equipment.
- Safety Fencing
Conveyor Guard monitoring
Radio Remote Solutions for Cement Industries
The cement industry, a cornerstone of the global construction sector, is continuously evolving in its quest to enhance operational efficiency and safety. One such technological advancement is the integration of Radio Remote Control (RRC) solutions.
Safety Enhancement
Safety is paramount in the cement industry, given the heavy machinery and hazardous environments involved. RRC solutions contribute to a safer workplace by enabling operators to maintain a safe distance from potentially dangerous equipment and processes. This reduces the risk of accidents and injuries, contributing to a safer and more productive work environment.
Cost-Effective Maintenance
RRC solutions are designed for durability, capable of withstanding the harsh conditions typical in cement plants. This robustness translates into lower maintenance costs and longer equipment lifetimes, making RRC solutions a cost-effective choice for cement industries.
Ease of Integration
Modern RRC solutions are designed for seamless integration with existing systems, ensuring a smooth transition and minimal disruption to operations. They are also scalable, allowing for future expansion or upgrades as the needs of the cement plant evolve.
IR Camera System
System layout
Near-infrared (NIR) furnace camera with transfer device at cement process
IR Camera at Kiln Hood
IR Camera at Clinker Cooler
IR Camera System
Basic requirement of system layout
Appearance of the graphical user interface, simultaneous use of two monitors for
thermographic evaluation and full screen in “video quality”
